Spray Painted Aluminum Housing with Filled Engrave

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  • July 22, 2025
Spray Painted Aluminum Housing with Filled Engrave

A customer in the Defense and Aerospace Industries needed a high-quality Nadcap certified spray-painting supplier to paint and fill the engraving on a housing that is used on rugged vehicles for the military.

This item is an example of an extremely low-volume part, 15-25 per year, yet it requires stringent quality control due to the customer’s exacting quality requirements and the difficulty of the paint system specified by the drawing. We apply our Nadcap certified spray-painting capabilities to achieve their demanding level of cosmetic appearance.

Finally, our highly trained staff use a precision technique to hand fill the engrave markings with black ink. Throughout the manufacturing process, we subject the housing to stringent quality control measures at every step of the process.

For more information on the complex fabrication processes and materials used on this product, see the table below or contact us directly.

Nadcap Spray Painting & Engrave Filling Project Highlights

Product Name Housing, Front
Product Description Housing for use in rugged military equipment
Capabilities Applied/Processes Primary:
Nadcap Spray-Painting
Engrave Fill
Secondary:
Touch-up
Batch Oven
Equipment Used to Manufacture Part Spray Paint Guns and Fume Exhaust Booth
Batch Oven
Overall Part Dimensions 7.5″ Long x 4″ Wide x 4″ Deep
Materials Used Sherwin-Williams MIL-DTL-53022 TY II Primer
Sherwin-Williams V93V227 Catalyst
Sherwin-Williams MIL-PRF-22750G TY II Epoxy #17925
Randolph X6848 Bake Enamel Flat Black
Material Finish White Gloss #17925 per AMS-STD-595A
Black Matte Lettering
In Process Testing/Inspections Performed Paint thickness test compliant with ASTM D7091 with guidance from Boeing BSS7413 and Parker P2236
Paint adhesion test compliant with various customer specifications with guidance from ASTM D3359
Workmanship per customer specification
Industry for Use Defense
Volume 15-25 per year
Delivery/Turnover Time 3 weeks
Delivery Location Longmont, Colorado
Standards Met PDF Drawing Specifications
Material Specifications
Customer Workmanship Standard Specification

Engineered for Your Standards

Our Nadcap-certified processes and advanced manufacturing capabilities ensure compliance with the most demanding aerospace and defense requirements.