CNC CO2 Laser Cut Backlight Reflector for the Aerospace Industry

The backlight reflector shown here was fabricated for an aerospace customer in Cedar Rapids, Iowa. Designed for use in LED displays for an avionics application, it was composed of a Gore DRP diffuse reflector material. The laser cutting was performed on our state of the art CNC CO2 laser cutting equipment, which was able to maintain tolerances of ±0.0025". The finished product which measured 6.100" in length, 6.100" in width, and 0.020" thick, was also thoroughly cleaned after laser cutting.

Each of the 200 pieces that we manufacture annually for this customer are subject to dimensional, CMM, visual, and final inspection. Shipments are made with 49 day lead time and include all material certifications and CoCs. To learn more about this project, see the table below or contact Prime Products directly.

CNC CO2 Laser Cutting Project Highlights

Product Name Backlight Reflector
Product Description This Reflector is used in Avionics LED displays.
Capabilities Applied/Processes
Primary:
CNC CO2 Laser Cutting
Secondary:
Cleaning
Equipment Used to Manufacture Part CNC CO2 Laser
Overall Part Dimensions 6.100 Length x 6.100 Width x 0.020 Depth
Tightest Tolerances ±0.0025"
Material Used Gore DRP Diffuse Reflector Material
In process testing/inspection performed
Dimensional Inspection
CMM Inspection
Visual Inspection
Final Inspection
Industry for Use Aerospace
Volume 200 per year
Delivery/Turnaround Time 49 Days
Delivery Location Cedar Rapids, Iowa
Standards Met Product Definition Data Set Specifications (STEP models with PDF drawings)
Material Specifications
Shelf Life Requirements
Certificate of Compliance
AS9102 Final Article Inspection Report